---
title: Get into Digital Flex-Pack Printing with the Equipment You Have
description: So you run an HP Indigo 6000-series press and you’ve built a nice business printing labels. Have you ever considered what else you can use it for? Flexible packaging printing is some easy, low-hanging fruit in many market segments. For instance, natural, organics and health food products are booming. Stores are teeming with new, specialized […]
image: https://blog.sonelp.com/hubfs/Imported_Blog_Media/6800-HQ-1024x576.jpg
---

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[Home](https://sonelp.com) [S-One LP Blog](https://blog.sonelp.com) Get into Digital Flex-Pack Printing with the Equipment You Have

![Get into Digital Flex-Pack Printing with the Equipment You Have](https://blog.sonelp.com/hubfs/Imported_Blog_Media/6800-HQ-1024x576.jpg)

# Get into Digital Flex-Pack Printing with the Equipment You Have

[Ginger Cushing](https://blog.sonelp.com/author/ginger-cushing)  July 16, 2020 [Toray](https://blog.sonelp.com/tag/toray), [sustainable packaging](https://blog.sonelp.com/tag/sustainable-packaging), [Kustom Group](https://blog.sonelp.com/tag/kustom-group), [narrow web](https://blog.sonelp.com/tag/narrow-web), [Ralph Giammarco](https://blog.sonelp.com/tag/ralph-giammarco), [ebeam](https://blog.sonelp.com/tag/ebeam), [thermal lamination](https://blog.sonelp.com/tag/thermal-lamination), [flexible packaging](https://blog.sonelp.com/tag/flexible-packaging), [label printing](https://blog.sonelp.com/tag/label-printing), [OPVs](https://blog.sonelp.com/tag/opvs), [CatPak](https://blog.sonelp.com/tag/catpak), [HP Pack Ready](https://blog.sonelp.com/tag/hp-pack-ready), [Charter NEX](https://blog.sonelp.com/tag/charter-nex), [Dscoop Edge](https://blog.sonelp.com/tag/dscoop-edge), [flexible packaging printing](https://blog.sonelp.com/tag/flexible-packaging-printing), [durable labels](https://blog.sonelp.com/tag/durable-labels), [coating](https://blog.sonelp.com/tag/coating), [DigiGuard 901 OPV Strengthener](https://blog.sonelp.com/tag/digiguard-901-opv-strengthener), [VerifyMe](https://blog.sonelp.com/tag/verifyme), [snack web](https://blog.sonelp.com/tag/snack-web), [HP Indigo 6800](https://blog.sonelp.com/tag/hp-indigo-6800), [stand-up pouch](https://blog.sonelp.com/tag/stand-up-pouch), [DigiGuard](https://blog.sonelp.com/tag/digiguard), [labels](https://blog.sonelp.com/tag/labels), [Sustainable ByDesign](https://blog.sonelp.com/tag/sustainable-bydesign), [HP Pack Ready for Labels](https://blog.sonelp.com/tag/hp-pack-ready-for-labels), [recycling](https://blog.sonelp.com/tag/recycling), [PCT Ebeam](https://blog.sonelp.com/tag/pct-ebeam), [OPV strengthener](https://blog.sonelp.com/tag/opv-strengthener), [digital flex pack printing](https://blog.sonelp.com/tag/digital-flex-pack-printing), [Tom Hauenstein](https://blog.sonelp.com/tag/tom-hauenstein), [Dscoop](https://blog.sonelp.com/tag/dscoop), [S-OneLP](https://blog.sonelp.com/tag/s-onelp), [digital printing](https://blog.sonelp.com/tag/digital-printing), [S-One Labels & Packaging](https://blog.sonelp.com/tag/s-one-labels-packaging), [Michelman](https://blog.sonelp.com/tag/michelman), [flexible packaging films](https://blog.sonelp.com/tag/flexible-packaging-films), [ReTreve](https://blog.sonelp.com/tag/retreve), [ReEarth](https://blog.sonelp.com/tag/reearth), [Protect-all](https://blog.sonelp.com/tag/protect-all), [HP Indigo](https://blog.sonelp.com/tag/hp-indigo), [Kustom Koatings](https://blog.sonelp.com/tag/kustom-koatings), [Labelexpo](https://blog.sonelp.com/tag/labelexpo), [labels and packaging](https://blog.sonelp.com/tag/labels-and-packaging), [OPV](https://blog.sonelp.com/tag/opv), [organic product packaging](https://blog.sonelp.com/tag/organic-product-packaging), [metallized film](https://blog.sonelp.com/tag/metallized-film), [pre-laminate](https://blog.sonelp.com/tag/pre-laminate), [in-line priming](https://blog.sonelp.com/tag/in-line-priming) [0 comments](https://blog.sonelp.com/unlimited-possibilities#comments-listing)

So you run an HP Indigo 6000-series press and you’ve built a nice business printing labels. Have you ever considered what else you can use it for? Flexible packaging printing is some easy, low-hanging fruit in many market segments.

For instance, natural, organics and health food products are booming. Stores are teeming with new, specialized products, setting the stage for short runs of customized packaging with short lead time to market. This is a perfect opportunity for label press owners to expand into the world of flexible packaging.

 

Consider Juliette in California who has perfected her family’s recipe for healthy almond bars and wants to begin selling them. She landed an order and suddenly needed 500 printed packages ASAP. She quickly learned that flexible packaging converters typically have high minimum order quantities, and she didn’t want to thousands of packages.

 

The graphics were likely to change after she received food certifications and adjusted her message, which discouraged investing in more than she needed for this first production order. After searching, she found a converter who agreed to make a small order, but the lead time was four weeks. *Ouch.*

 

Fortunately, she found a solution. A nearby company had an HP Indigo 6000 series digital press with in-line priming, which was perfect for making food pouches such as pillow packs, stick packs and sachets. For the nut bar, they made flow wrap by starting with a prefabricated, metallized film structure with oxygen barrier. This pre-laminate was primed in-line and digitally printed with her graphics. The ink was protected by thermally laminating to a clear, glossy layer of polyester film.

 

The rollstock, along with the nut bars, were sent to a local co-packer who used a horizontal flow, fill and seal machine to fill the packages. Bottom line: the lead time for packages was slashed from four weeks to a few days because pre-fabricated substrates were digitally printed on demand all within a few miles of the kitchen that made the bars.

 

What’s the secret? Keep things simple. In fact, S-OneLP created the Five S’s for Digital Flex-Pack Success:

1. **Style** **the package** with branding, design, size and pouch type and function
2. **Source** **supplies** including ink, primer, pre-laminate, over-laminate film
3. **Surface print** on pre-laminate film and hot a nip clear overlaminate on printed surface
4. **Shape, fill and seal** the roll stock with a pouching machine or send to a co-packer
5. **Ship** **finished packages** to your customer

Send me your questions in the comments below.

*[![](https://blog.sonelp.com/hs-fs/hubfs/Imported_Blog_Media/ginger-150x150-1.jpg?width=150&height=150&name=ginger-150x150-1.jpg)](https://blog.sonelp.com/hubfs/Imported_Blog_Media/ginger-1.jpg)*

*Ginger Cushing has spent more than 25 years in the flexible packaging converting industry and is a founding partner in [FPK Resources LLC](http://fpkllc.com/). FPK Resources shows label manufacturers how to enter the world of flexible packaging by showing how to streamline pathways, eliminate waste and enhance customization to respond to real-time consumer product packaging needs.*

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## About the Author: [Ginger Cushing](https://blog.sonelp.com/author/ginger-cushing)

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- [in-line priming (1)](https://blog.sonelp.com/tag/in-line-priming)
- [Inc. 2022 Best in Business List for Sustainability (1)](https://blog.sonelp.com/tag/inc-2022-best-in-business-list-for-sustainability)
- [Indigo primer (1)](https://blog.sonelp.com/tag/indigo-primer)
- [industry compostable (1)](https://blog.sonelp.com/tag/industry-compostable)
- [industry trends (2)](https://blog.sonelp.com/tag/industry-trends)
- [ink cleaning system (1)](https://blog.sonelp.com/tag/ink-cleaning-system)
- [JetFx (1)](https://blog.sonelp.com/tag/jetfx)
- [Karl Swanson (2)](https://blog.sonelp.com/tag/karl-swanson)
- [Karlville (1)](https://blog.sonelp.com/tag/karlville)
- [Keith Goldstein (1)](https://blog.sonelp.com/tag/keith-goldstein)
- [Kelly Williams (1)](https://blog.sonelp.com/tag/kelly-williams)
- [KKLP (1)](https://blog.sonelp.com/tag/kklp)
- [Kustom Coatings (1)](https://blog.sonelp.com/tag/kustom-coatings)
- [Kustom Group (23)](https://blog.sonelp.com/tag/kustom-group)
- [Kustom Koatings (23)](https://blog.sonelp.com/tag/kustom-koatings)
- [KustomLP (2)](https://blog.sonelp.com/tag/kustomlp)
- [KustomLP OPV (2)](https://blog.sonelp.com/tag/kustomlp-opv)
- [Label & Narrow Web (1)](https://blog.sonelp.com/tag/label-narrow-web)
- [label durability testing (1)](https://blog.sonelp.com/tag/label-durability-testing)
- [Label Expo 2022 (1)](https://blog.sonelp.com/tag/label-expo-2022)
- [label finishing (1)](https://blog.sonelp.com/tag/label-finishing)
- [label printing (31)](https://blog.sonelp.com/tag/label-printing)
- [Labelexpo (21)](https://blog.sonelp.com/tag/labelexpo)
- [Labelexpo 2019 (1)](https://blog.sonelp.com/tag/labelexpo-2019)
- [Labelexpo Americas (1)](https://blog.sonelp.com/tag/labelexpo-americas)
- [Labelexpo Americas 2018 (1)](https://blog.sonelp.com/tag/labelexpo-americas-2018)
- [Labelexpo Europe (2)](https://blog.sonelp.com/tag/labelexpo-europe)
- [labels (21)](https://blog.sonelp.com/tag/labels)
- [Labels & Labeling (1)](https://blog.sonelp.com/tag/labels-labeling)
- [Labels & Packaging (3)](https://blog.sonelp.com/tag/labels-packaging)
- [labels and packaging (22)](https://blog.sonelp.com/tag/labels-and-packaging)
- [laminating film (1)](https://blog.sonelp.com/tag/laminating-film)
- [leadership (1)](https://blog.sonelp.com/tag/leadership)
- [LEVIA (1)](https://blog.sonelp.com/tag/levia)
- [LEVIA Green Clean (2)](https://blog.sonelp.com/tag/levia-green-clean)
- [LexJet (1)](https://blog.sonelp.com/tag/lexjet)
- [Lomi Approved (1)](https://blog.sonelp.com/tag/lomi-approved)
- [low MOQ (1)](https://blog.sonelp.com/tag/low-moq)
- [low MOQs (1)](https://blog.sonelp.com/tag/low-moqs)
- [LTL-PFF (1)](https://blog.sonelp.com/tag/ltl-pff)
- [MDO (1)](https://blog.sonelp.com/tag/mdo)
- [Metalized Film (2)](https://blog.sonelp.com/tag/metalized-film)
- [Metalized MPET LDPE pre-laminate film (1)](https://blog.sonelp.com/tag/metalized-mpet-ldpe-pre-laminate-film)
- [metallized film (1)](https://blog.sonelp.com/tag/metallized-film)
- [Michael Gerkin (1)](https://blog.sonelp.com/tag/michael-gerkin)
- [Michelman (31)](https://blog.sonelp.com/tag/michelman)
- [Michelman DigiGuard 901 (3)](https://blog.sonelp.com/tag/michelman-digiguard-901)
- [Michelman DigiGuard 902 (1)](https://blog.sonelp.com/tag/michelman-digiguard-902)
- [Michelman primers (2)](https://blog.sonelp.com/tag/michelman-primers)
- [Micro Focus (1)](https://blog.sonelp.com/tag/micro-focus)
- [moisture barrier (1)](https://blog.sonelp.com/tag/moisture-barrier)
- [narrow web (23)](https://blog.sonelp.com/tag/narrow-web)
- [narrow web printer (1)](https://blog.sonelp.com/tag/narrow-web-printer)
- [off-line primers (3)](https://blog.sonelp.com/tag/off-line-primers)
- [opacity (1)](https://blog.sonelp.com/tag/opacity)
- [OPV (20)](https://blog.sonelp.com/tag/opv)
- [OPV strengthener (19)](https://blog.sonelp.com/tag/opv-strengthener)
- [OPVs (18)](https://blog.sonelp.com/tag/opvs)
- [organic product packaging (1)](https://blog.sonelp.com/tag/organic-product-packaging)
- [Orlando (1)](https://blog.sonelp.com/tag/orlando)
- [over-laminate (1)](https://blog.sonelp.com/tag/over-laminate)
- [over-print varnish (1)](https://blog.sonelp.com/tag/over-print-varnish)
- [overprint varnish (3)](https://blog.sonelp.com/tag/overprint-varnish)
- [overprint varnishes (2)](https://blog.sonelp.com/tag/overprint-varnishes)
- [oxygen barrier (2)](https://blog.sonelp.com/tag/oxygen-barrier)
- [Pack Expo (1)](https://blog.sonelp.com/tag/pack-expo)
- [Pack Ready for Labels (1)](https://blog.sonelp.com/tag/pack-ready-for-labels)
- [package design (1)](https://blog.sonelp.com/tag/package-design)
- [package finishing (2)](https://blog.sonelp.com/tag/package-finishing)
- [package printing (2)](https://blog.sonelp.com/tag/package-printing)
- [packaging (2)](https://blog.sonelp.com/tag/packaging)
- [Paper-based (1)](https://blog.sonelp.com/tag/paper-based)
- [partners (1)](https://blog.sonelp.com/tag/partners)
- [partnership (1)](https://blog.sonelp.com/tag/partnership)
- [PCT Ebeam (20)](https://blog.sonelp.com/tag/pct-ebeam)
- [PET White EVOH LDPE pre-laminate film (1)](https://blog.sonelp.com/tag/pet-white-evoh-ldpe-pre-laminate-film)
- [Phenix Label (1)](https://blog.sonelp.com/tag/phenix-label)
- [podcast (1)](https://blog.sonelp.com/tag/podcast)
- [PortAventura (1)](https://blog.sonelp.com/tag/portaventura)
- [portfolio (1)](https://blog.sonelp.com/tag/portfolio)
- [pouch (2)](https://blog.sonelp.com/tag/pouch)
- [pre-laminate (2)](https://blog.sonelp.com/tag/pre-laminate)
- [pre-laminated film (3)](https://blog.sonelp.com/tag/pre-laminated-film)
- [pre-laminated films (3)](https://blog.sonelp.com/tag/pre-laminated-films)
- [prelaminate films (2)](https://blog.sonelp.com/tag/prelaminate-films)
- [prime time (1)](https://blog.sonelp.com/tag/prime-time)
- [primer (2)](https://blog.sonelp.com/tag/primer)
- [primer roller (1)](https://blog.sonelp.com/tag/primer-roller)
- [Primers and Coatings (1)](https://blog.sonelp.com/tag/primers-and-coatings)
- [PrimeTime (3)](https://blog.sonelp.com/tag/primetime)
- [PrimeTime with S-OneLP (2)](https://blog.sonelp.com/tag/primetime-with-s-onelp)
- [print bar (1)](https://blog.sonelp.com/tag/print-bar)
- [printing (2)](https://blog.sonelp.com/tag/printing)
- [printing industry (1)](https://blog.sonelp.com/tag/printing-industry)
- [product counterfeiting (1)](https://blog.sonelp.com/tag/product-counterfeiting)
- [product diversion (1)](https://blog.sonelp.com/tag/product-diversion)
- [product protection (1)](https://blog.sonelp.com/tag/product-protection)
- [Protect-all (20)](https://blog.sonelp.com/tag/protect-all)
- [puncture resistant (1)](https://blog.sonelp.com/tag/puncture-resistant)
- [RainbowSecure (1)](https://blog.sonelp.com/tag/rainbowsecure)
- [Ralph Giammarco (26)](https://blog.sonelp.com/tag/ralph-giammarco)
- [recyclable packaging (1)](https://blog.sonelp.com/tag/recyclable-packaging)
- [recycle packaging (1)](https://blog.sonelp.com/tag/recycle-packaging)
- [recycling (18)](https://blog.sonelp.com/tag/recycling)
- [ReEarth (23)](https://blog.sonelp.com/tag/reearth)
- [ReTreve (19)](https://blog.sonelp.com/tag/retreve)
- [S-One Holdings Corporation (1)](https://blog.sonelp.com/tag/s-one-holdings-corporation)
- [S-One Labels & Packaging (24)](https://blog.sonelp.com/tag/s-one-labels-packaging)
- [S-OneLP (45)](https://blog.sonelp.com/tag/s-onelp)
- [S-OneLP Canada (1)](https://blog.sonelp.com/tag/s-onelp-canada)
- [S-OneLP EMEA (6)](https://blog.sonelp.com/tag/s-onelp-emea)
- [Savory Spice Onion Dip Mix (1)](https://blog.sonelp.com/tag/savory-spice-onion-dip-mix)
- [sealant film (1)](https://blog.sonelp.com/tag/sealant-film)
- [sealant films (1)](https://blog.sonelp.com/tag/sealant-films)
- [security (1)](https://blog.sonelp.com/tag/security)
- [security ink (2)](https://blog.sonelp.com/tag/security-ink)
- [security inks (1)](https://blog.sonelp.com/tag/security-inks)
- [shipping (1)](https://blog.sonelp.com/tag/shipping)
- [shipping guidelines (1)](https://blog.sonelp.com/tag/shipping-guidelines)
- [shrink sleeve (4)](https://blog.sonelp.com/tag/shrink-sleeve)
- [silky matte (1)](https://blog.sonelp.com/tag/silky-matte)
- [snack web (17)](https://blog.sonelp.com/tag/snack-web)
- [Solvent cleaner (1)](https://blog.sonelp.com/tag/solvent-cleaner)
- [stand-up pouch (17)](https://blog.sonelp.com/tag/stand-up-pouch)
- [Sun Chemical (2)](https://blog.sonelp.com/tag/sun-chemical)
- [SunClean V3-25 Cleaner (1)](https://blog.sonelp.com/tag/sunclean-v3-25-cleaner)
- [SunVisto Anilox Renew (1)](https://blog.sonelp.com/tag/sunvisto-anilox-renew)
- [supply chain (1)](https://blog.sonelp.com/tag/supply-chain)
- [surface printing (1)](https://blog.sonelp.com/tag/surface-printing)
- [sustainability (5)](https://blog.sonelp.com/tag/sustainability)
- [Sustainable By Design (2)](https://blog.sonelp.com/tag/sustainable-by-design)
- [Sustainable ByDesign (19)](https://blog.sonelp.com/tag/sustainable-bydesign)
- [sustainable packaging (22)](https://blog.sonelp.com/tag/sustainable-packaging)
- [sustainable printing (2)](https://blog.sonelp.com/tag/sustainable-printing)
- [T Series (1)](https://blog.sonelp.com/tag/t-series)
- [T14 Thermal Laminator (2)](https://blog.sonelp.com/tag/t14-thermal-laminator)
- [T30 Thermal Laminator (1)](https://blog.sonelp.com/tag/t30-thermal-laminator)
- [Texas (1)](https://blog.sonelp.com/tag/texas)
- [The Curse (1)](https://blog.sonelp.com/tag/the-curse)
- [thermal laminating film (1)](https://blog.sonelp.com/tag/thermal-laminating-film)
- [thermal lamination (24)](https://blog.sonelp.com/tag/thermal-lamination)
- [thermal laminator (1)](https://blog.sonelp.com/tag/thermal-laminator)
- [Tim Burke (3)](https://blog.sonelp.com/tag/tim-burke)
- [TLMI (3)](https://blog.sonelp.com/tag/tlmi)
- [Tom Hauenstein (19)](https://blog.sonelp.com/tag/tom-hauenstein)
- [Top Brands (1)](https://blog.sonelp.com/tag/top-brands)
- [Toray (19)](https://blog.sonelp.com/tag/toray)
- [Toray America (1)](https://blog.sonelp.com/tag/toray-america)
- [Toray Plastics (2)](https://blog.sonelp.com/tag/toray-plastics)
- [tracing functions (1)](https://blog.sonelp.com/tag/tracing-functions)
- [trade show (1)](https://blog.sonelp.com/tag/trade-show)
- [TUV (1)](https://blog.sonelp.com/tag/tuv)
- [TUV certification (1)](https://blog.sonelp.com/tag/tuv-certification)
- [Unleashing Print (1)](https://blog.sonelp.com/tag/unleashing-print)
- [Update (1)](https://blog.sonelp.com/tag/update)
- [USDA (1)](https://blog.sonelp.com/tag/usda)
- [Utopia Digital Technologies (1)](https://blog.sonelp.com/tag/utopia-digital-technologies)
- [UV cleaner (1)](https://blog.sonelp.com/tag/uv-cleaner)
- [UV coatings (1)](https://blog.sonelp.com/tag/uv-coatings)
- [validation conterfeiting (1)](https://blog.sonelp.com/tag/validation-conterfeiting)
- [varnish (1)](https://blog.sonelp.com/tag/varnish)
- [VerifyMe (28)](https://blog.sonelp.com/tag/verifyme)
- [VeriPAS (1)](https://blog.sonelp.com/tag/veripas)
- [Videos (1)](https://blog.sonelp.com/tag/videos)
- [warehouse (1)](https://blog.sonelp.com/tag/warehouse)
- [water-based cleaner (1)](https://blog.sonelp.com/tag/water-based-cleaner)
- [water-based coating (1)](https://blog.sonelp.com/tag/water-based-coating)
- [Water-based IML High Gloss OPV (1)](https://blog.sonelp.com/tag/water-based-iml-high-gloss-opv)
- [Water-based IML Silk Matte OPV (1)](https://blog.sonelp.com/tag/water-based-iml-silk-matte-opv)
- [water-based varnish (1)](https://blog.sonelp.com/tag/water-based-varnish)
- [white substrate (1)](https://blog.sonelp.com/tag/white-substrate)
- [winter shipping (2)](https://blog.sonelp.com/tag/winter-shipping)
- [Winter Shipping Guidelines (1)](https://blog.sonelp.com/tag/winter-shipping-guidelines)
- [workplace (1)](https://blog.sonelp.com/tag/workplace)

see all topics

![S-OneLP](https://blog.sonelp.com/hubfs/raw_assets/public/S-OneLP_February2021/images/s1-bottom-logo.png) S-One Labels & Packaging offers integrated, recyclable solutions for digital and conventional printers in the labels and flexible packaging market, providing essential products, sustainable and bio-based materials, energy-efficient equipment, as well as unparalleled service and technical expertise.

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